Generator Set Automatic Controller

  • Generator Set Automatic Controller
  • Generator Set Automatic Controller
  • Generator Set Automatic Controller
  • video
  • Huamin
  • China
  • 5-10 days
  • 10000 pieces a year
The core control component of an Automatic Transfer Switch (ATS), responsible for monitoring the status of power source and automatically starting the backup power source and completing the transfer in the event of a main power failure.

The ATS (Automatic Transfer Switch) control system is a core component of generator set, ensuring power supply stability, reliability, and safety. It acts as the "brain" for switching between mains and generator power, automatically monitoring mains status and transferring loads to prevent outages. Designed for diesel generator sets, this ATS cabinet enables seamless automatic switching, guaranteeing uninterrupted power for critical loads in industries, commerce, and public services.

The system integrates scientifically with the generator's engine, alternator, and sensors. Its primary function is real-time mains monitoring and rapid response to abnormalities, executing automatic transfers without manual intervention. This eliminates human errors and enhances reliability compared to manual switches.

Key features include dual-mode control (manual/auto), one-key start/stop, self-diagnostics, and fault alarms. Auto mode supports unattended operation; manual mode allows operator control during maintenance or emergencies. Self-diagnostics continuously monitor system health, triggering audible/visual alarms and remote notifications upon faults.

Integrated with an intelligent controller, the system monitors parameters like voltage, current, frequency, oil temperature, and pressure. It detects over/under voltage, overload, short circuit, and frequency deviations, while oil monitoring prevents engine damage. All data is displayed and stored for analysis.

Safety is paramount: the system provides comprehensive protection against overload, short circuit, over/under voltage, and phase loss. These protections automatically disconnect or alarm to safeguard equipment.

With smart technology, it supports remote monitoring and communication via host computers or cloud platforms. Operators can view real-time data, control the generator, and receive alerts remotely via apps or cloud dashboards. This enables unmanned management and reduces O&M costs, ideal for large facilities.

Structurally, the ATS is compact, modular, and compatible with various diesel generator models. Its robust design features high-quality components, corrosion-resistant metal housing, and IP-rated protection for harsh environments. Modularity simplifies installation and maintenance.

Applications span hospitals, data centers, commercial buildings, and industrial plants—anywhere power continuity is critical. It ensures uninterrupted operation of life-support equipment, servers, lighting, elevators, and production lines.

In summary, this ATS system delivers intelligent, reliable, and safe power switching. Its dual-mode control, real-time monitoring, multiple protections, remote capabilities, and compact design meet the growing demand for uninterrupted power in modern industries. As technology evolves, the system will continue to upgrade for even higher reliability and integration.


  • Your company is factory or trader?

    Our company is factory, we also have our own import-export company named SHANDONG SMART INTERNATIONAL CO.,LTD. however, some China traders use our factory's photos and videos to impersonate us as the actual factory in their foreign promotion.

  • What is difference between Emergency Standby Power and Prime Power for generator?

    Prime Power (PRP): Serves as the primary power source, suitable for areas without a grid (such as remote mining sites, oil fields, and island base stations). It can operate continuously for 24 hours, providing long-term stable power output. Emergency Standby Power (ESP): Functions solely as an emergency backup power source. Continuous operation should not exceed 12 hours, with a 10% overload permitted for up to 1 hour within any 12-hour period. It is used as emergency backup during grid power outages to support critical equipment (such as in hospitals, data centers, and office building elevators). Selection Recommendation: Prioritize selection based on the Prime Power rating to avoid long-term overload operation.

  • Could you supply sample

    Yes, but it is not for free, you need to pay the production cost and logistic cost.

  • Can I visit your company

    Yes, welcome to visit our company and talk about the cooperation. we are biggest factory of generator in our city.

  • Could you accept OEM/ODM

    we provide comprehensive OEM/ODM solutions tailored to the unique needs of global partners in the power equipment sector, covering the full lifecycle from product conceptualization to mass production and after-sales support.

  • How to maintain diesel generator?

    For diesel generator maintenance, the battery charge and the generator engine coolant level are checked. In addition, the generator engine oil level and oil leakage control are performed. It is also necessary to look inside the generator engine tank to check whether there is enough diesel oil.

  • Can a water pump operate under conditions exceeding its rated head?

    In theory, yes, but the efficiency will decrease and it may damage the pump. This will lead to reduced flow rate, increased stress on components, and engine overload. Please select a pump with a suitable rated head.

  • What are the consequences if the diameter of water pump is too small?

    It will restrict flow, increase pressure loss, and reduce output. The pump may overheat, fuel consumption may rise, and issues like erosion and cavitation can occur.

  • How can we ensure a proper power match for water pump?

    The engine power should be sufficient to overcome the resistance of the water pump under the set flow rate and head. Refer to the power requirement curve provided by the manufacturer, while also taking into account the transmission system losses and the engine's load performance.

  • What are the startup steps for water pump?

    Check the fuel and oil levels, prime the pump to expel air, and connect the pipelines. Start the engine, let it idle before increasing speed, while monitoring pressure and flow.

  • How often is routine maintenance required for water pump?

    It should be performed before and after each use. Check the fuel, engine oil, water source, and pipelines, and clean the water pump and engine after operation.

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